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Corn Flakes
PROCESS DESCRIPTION
Maize seed is cleaned and ground in a grinding machine. The
ground grit is graded and ist grand grit is sent to flking
plant. Suitable flavours can also be added.
SEED CLEANER

RECOVERY OF IST GRADE GRIT IS 60%
| 2nd grade |
: 15% |
| 3rd grade |
: 10% |
| Hull & germ |
: 15% |
LIST OF EQUIPMENT
| A. |
Grit making section |
| |
| 1. |
Single Bucket Elevators |
4 Nos. |
| 2. |
Rotary Grain Separator |
1 No. |
| 3. |
Destoning Machine |
1 No. |
| 4. |
Metallic Bin cap. 5 Tons |
2 Nos. |
| 5. |
Degerminating Machine |
2 Nos. |
| 6. |
Gravity Table |
1 No. |
| 7. |
Grader Machine |
1 No. |
| 8. |
Automatic Weighing Machine |
1 No. |
| 9. |
Digital Weighing Scale |
2 Nos. |
|
| B. |
Flacks making section |
| |
| 1. |
Single Bucket Elevators
|
2 Nos. |
| 2. |
Metallic Bin cap. 5 Tons |
1 No. |
| 3. |
Screw Conveyor |
6 Nos. |
| 4. |
Cooking Kettle |
4 Nos. |
| 5. |
Dryer |
4 Nos. |
| 6. |
Polishing Machine |
2 Nos. |
| 7. |
Flacking Machine |
2 Nos. |
| 8. |
Belt Conveyor |
1No. |
| 9. |
Sieving Machine |
1 No. |
| 10. |
Boiler with Accessories |
1 No. |
| 11. |
Automatic Weighing Machine |
1 No. |
|
| C. |
Roasting & packaging section |
| |
| 1. |
Roasting Machine |
4 Nos. |
| 2. |
Belt Conveyor |
2 Nos. |
| 3. |
Pendulum Type Bucket Elevator |
1 No. |
| 4. |
Sieving Machine |
1 No. |
| 5. |
Automatic Weighing, Filling,
Sealing &
Coding Machine |
2 Nos. |
All machines mentioned above are complete in all respect
fitted with Standard Make electric motor,
reduction gear, coupling or V-Belt and Pulley & ready
to run position. |
| D. |
Accessories |
| |
| 1. |
Ducting of Machines
|
|
| 2. |
Gravity pipes, Yee, Tee & Divider |
|
| 3. |
Clamps, Rings, Foundation Belt etc. |
|
| 4. |
L.T. Side Electric Panel Board &
Cables |
|
| 5. |
Supervision of Erection & Commissioning |
|
| 6. |
Design & Drawing of Civil work |
|
| 7. |
Compressed Air System with Compressor |
|
| 8. |
Natural Gas Burner System |
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Exclusions from our scope of supply (work to be done
by buyer)
| • |
Civil works including building, foundations,
roads, ramps, storage tanks, etc. |
| • |
Steel structural for plant and machinery and process
water storage tanks. |
| • |
Electrical power supply equipment, cables up to and
including motor control centre. |
| • |
Transformer, capacitors, diesel generating sets, switches
fuses units up to a single point i.e.Up to MCC as stated
above. |
| • |
Water supply and weigh bridge. |
| • |
Settling pond (drg. By VOL) |
| • |
Packing Silos & Packing Machines and its accessories
Insulation and cladding |
| • |
Raw materials and chemicals |
| • |
Effluent treatment / sludge handling system |
| • |
Fire fighting equipment |
| • |
All statutory approval/sanction in connection with execution
of this contract in your country |
| • |
Site development and drawing for the buildings |
| • |
Erection of Equipment, Piping and all Electrical work |
| • |
Pay loaders/ crane/any other salt feeding equipment |
| • |
Loading/unloading/shifting and warehousing of equipment
at site. |
Total connected load : 175 KW
Area required for 1ton / day cap. Plant : 60’ x 25’
x 15HT for plant & machinery
Covered area required for plant & machinery : 100’
x 40’ x 35’ Ht., Ground + 2 Floor (Civil Construction)
+ Godown + Office as per your requirement
Production Capacity : 10 TPD
Utilities
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Power Required
Boiler
Water Required |
75hp
150 Kg cap. At 7 Kg / cm2 pressure
50000 LT / day
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