Corn Flakes

PROCESS DESCRIPTION

Maize seed is cleaned and ground in a grinding machine. The ground grit is graded and ist grand grit is sent to flking plant. Suitable flavours can also be added.

SEED CLEANER

RECOVERY OF IST GRADE GRIT IS 60%

2nd grade : 15%
3rd grade : 10%
Hull & germ : 15%

LIST OF EQUIPMENT

A. Grit making section
 
1. Single Bucket Elevators 4 Nos.
2. Rotary Grain Separator
1 No.
3. Destoning Machine 1 No.
4. Metallic Bin cap. 5 Tons 2 Nos.
5. Degerminating Machine 2 Nos.
6. Gravity Table 1 No.
7. Grader Machine 1 No.
8. Automatic Weighing Machine 1 No.
9. Digital Weighing Scale 2 Nos.
B. Flacks making section
 
1. Single Bucket Elevators
2 Nos.
2. Metallic Bin cap. 5 Tons 1 No.
3. Screw Conveyor 6 Nos.
4. Cooking Kettle 4 Nos.
5. Dryer 4 Nos.
6. Polishing Machine 2 Nos.
7. Flacking Machine 2 Nos.
8. Belt Conveyor 1No.
9. Sieving Machine 1 No.
10. Boiler with Accessories 1 No.
11. Automatic Weighing Machine 1 No.
C. Roasting & packaging section
 
1.

Roasting Machine

4 Nos.
2. Belt Conveyor 2 Nos.
3. Pendulum Type Bucket Elevator 1 No.
4. Sieving Machine 1 No.
5. Automatic Weighing, Filling, Sealing &
Coding Machine
2 Nos.

All machines mentioned above are complete in all respect fitted with Standard Make electric motor,
reduction gear, coupling or V-Belt and Pulley & ready to run position.
D. Accessories
 
1. Ducting of Machines
 
2. Gravity pipes, Yee, Tee & Divider  
3. Clamps, Rings, Foundation Belt etc.  
4. L.T. Side Electric Panel Board & Cables  
5. Supervision of Erection & Commissioning  
6. Design & Drawing of Civil work  
7. Compressed Air System with Compressor  
8. Natural Gas Burner System  

Exclusions from our scope of supply (work to be done by buyer)

Civil works including building, foundations, roads, ramps, storage tanks, etc.
Steel structural for plant and machinery and process water storage tanks.
Electrical power supply equipment, cables up to and including motor control centre.
Transformer, capacitors, diesel generating sets, switches fuses units up to a single point i.e.Up to MCC as stated above.
Water supply and weigh bridge.
Settling pond (drg. By VOL)
Packing Silos & Packing Machines and its accessories Insulation and cladding
Raw materials and chemicals
Effluent treatment / sludge handling system
Fire fighting equipment
All statutory approval/sanction in connection with execution of this contract in your country
Site development and drawing for the buildings
Erection of Equipment, Piping and all Electrical work
Pay loaders/ crane/any other salt feeding equipment
Loading/unloading/shifting and warehousing of equipment at site.

Total connected load : 175 KW

Area required for 1ton / day cap. Plant : 60’ x 25’ x 15HT for plant & machinery

Covered area required for plant & machinery : 100’ x 40’ x 35’ Ht., Ground + 2 Floor (Civil Construction) + Godown + Office as per your requirement

Production Capacity : 10 TPD

Utilities




Power Required

Boiler

Water Required
75hp

150 Kg cap. At 7 Kg / cm2 pressure

50000 LT / day
 

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