|
EDIBLE OIL REFINERY
Vimal Organics will supply the equipment for main process
plant for capacity as desired by customer which together with
necessary equipment to be supplied by Buyer and installed
and operated by the Buyer in accordance with Vimal Organics’s
instruction shall be capable of Refining Crude filtered vegetable
oil
A. SYSTEM SPECIFICATIONS AND EQUIPMENT:
Oil refining plant comprises of:
1. Degumming of Oil
1. Bleaching and Filtration of Oil
2. Deodorizing with Physical refining of oil
3. Vacuum system
4. Self supporting Structure
6. Motor Control Center
The equipment supply includes the main process vessels for
De-gumming, bleaching, filtration, deodorizing, fatty acid
recovery and auxiliaries such as pumps, vacuum system, condensers,
valves, pipes, complete with motor control center and insulation.
SPECIAL FEATURE OF VIMAL ORGANICS PLANT
All process vessels will be fitted on self-supporting structure
in modular fashion. Structure is so designed that it can be
pushed inside the Containers for shipping. Entire system will
be erected, assembled and pre-piped in our workshop and tested
for proper functioning. Even heat insulation including Aluminum
cladding of equipment and pipes will be completed in our workshop.
While most of the equipment will be shipped fitted with pipes,
valves and pumps, some of the items may be dismantled and
packed separately for shipping in containers. Modular design
helps in reducing the erection, assembly and start up time
at site. The entire erection and fitting can be done by customer
in 2 weeks time during which time the hook up with utility
services will be done and the plant is ready for start up.
Electric motors, starters and motor control center are included
in our supply.
The plant is completely automatic with computer controlled
operation and the plant can be operated by one operator and
a helper.
B. UTILITY ITEMS
We will supply all utility items as per Annexure B
C. SPACE REQUIREMENT:
Building space for Refinery Sq. Ft.
|
5,000 |
| Building space for Utility items Sq. Ft |
2,000 |
| Land Requirement minimum Sq Meters |
10,000 |
| Total HP of motors for Refinery Approx |
80 |
| Total HP for Utility items Approx. |
80 |
Annexure A
Section I : EQUIPMENT FOR CONTINUOUS DE-GUMMING
| Sr. |
Nos. |
P A R T I C U L A R S |
| 1 |
1 |
Pump with motor for pumping of Crude oil
from Crude Oil Tanks (Tanks are in Customer’s scope) to
Reactor through Flow meter and Heater |
| 2 |
1 |
Crude oil Heater- steam operated Heat exchanger
for heating of crude oil to desired temperature before
mixing of Hot water to oil |
| 3 |
1 |
Tank in Stainless Steel for Phosphoric acid |
| 4 |
1 |
Dozing Pump for Phosphoric Acid |
| 5 |
1 |
Mixer Tank for mixing of Oil and Acid, complete
with agitator & motor |
| 6 |
1 |
De-gumming Reactor in Stainless Steel complete
with agitator and motor and sufficient holding capacity
to allow maximum reaction of Oil with Acid |
| 7 |
1 |
Tank in Stainless Steel for hot water with
steam heating arrangement |
| 8 |
1 |
Dozing Pump for Hot Water |
| 9 |
1 |
Mixer Tank for mixing of Oil and Hot water,
complete with agitator & motor |
| 10 |
1 |
De-gumming Reactor in Stainless Steel complete
with agitator and motor and sufficient holding capacity
to allow maximum reaction of Oil with Water |
| 11 |
1 |
Pump with motor for transfer of Oil to Centrifuge
machine |
| 12 |
1 |
Centrifuge with motor and Bowl for separation
of the gums from treated oil |
| 13 |
1 |
Gum receiving Tank in Stainless Steel |
| 14 |
1 |
Slop Oil Tank |
| 15 |
1 |
Slop Oil Pump |
| 16 |
1 |
Intermediate holding tank in Stainless Steel
fabrication for De-gummed Oil. |
| 17 |
1 |
Set of pipelines, valves, fittings, thermometers,
Pressure gauges for oil, water, steam and chemical lines |
| 18 |
1 |
Control Panel with set of electrical starters,
switches for all motors. |
| 19 |
1 |
Self supporting structure with operating
platform and stairs |
| 20 |
1 |
Insulation with aluminum cladding on vessels
and pipes as per our design. |
Annexure A
Section II: EQUIPMENT FOR CONTINUOUS BLEACHING
| Sr. |
Nos. |
Description |
| 1 |
1 |
Pump complete with motor to supply Degummed oil to Dehydrator |
| 2 |
1 |
Steam heated Heat exchanger for heating of oil for Dehydration |
| 3 |
1 |
Oil Dehydrator in Stainless Steel Fabrication and working
under vacuum. |
| 4 |
2 |
Bin hoppers for Fuller’s earth and Activated Carbon |
| 5 |
2 |
Dosing conveyors for Fullers earth and Activated Carbon |
| 6 |
1 |
Tank in Stainless Steel fabrication for preparation
of Oil Earth slurry complete with stirrer |
| 7 |
1 |
Pump complete with motor for supply of Dehydrated oil
to Bleacher. |
| 8 |
1 |
Steam heated Heat exchanger for heating of oil to Bleaching
Temperature |
| 9 |
1 |
Bleacher Vessel in Stainless Steel fabrication for continuous
operation having sufficient capacity to hold oil for Bleaching
action. |
| 10 |
1 |
Oil Catcher after Bleacher in Vacuum Line |
| 11 |
1 |
Pump for supply of oil from Bleacher to Leaf Filters,
complete with drive |
| 12 |
2 |
Pressure Leaf Filters with SS Leafs and quick discharge
system for discharge of spent earth. |
| 13 |
1 |
Bag Filter set to separate fine earths from Oil |
| 14 |
1 |
Cyclonic separator on steam vapor line from Filters |
| 15 |
1 |
Gravity Separation tank for oil and water |
| 16 |
1 |
Intermediate holding tank for Bleached Oil Tank in S.
S. fabrication. |
| 17 |
1 |
Vacuum system to produce 28” of vacuum in Bleaching
operation. |
| 18 |
1 |
Set of pipelines, valves, fittings, thermometers, Pressure
gauges for oil, water, steam and chemical lines |
| 19 |
1 |
Control Panel with set of electrical starters, switches
for all motors. |
| 20 |
1 |
Self supporting structure with operating platform and
stairs |
| 21. |
1 |
Insulation with aluminum cladding on vessels and pipes
as per our design. |
ANNEXURE A
Section III: EQUIPMENT FOR CONTINUOUS PHYSICAL REFINING
| Sr. |
Nos. |
Description |
| 1 |
1 |
Pump with motor to supply oil to De-aerator through
Heat exchangers. |
| 2 |
1 |
Steam heated Heat exchanger for heating of oil for De-aeration |
| 3 |
1 |
De-aerator for working under vacuum to remove dissolved
air from oil |
| 4 |
1 |
Pump with motor to supply oil to Deodorizer through
Heat exchangers. |
| 5 |
1set |
Heat Exchanger Economizers (set of 2-3) to heat the
incoming oil by the heat of final deodorized oil to recover
most of process heat |
| 6 |
1 |
Refined Oil Cooler to cool oil by Water. |
| 7 |
1 |
Heat Exchanger for heating of oil by Thermal Fluid under
vacuum fabricated in Stainless Steel |
| 8 |
1 |
Deodorizer unit in Stainless Steel Fabrication complete
with Packed Column, Deodorization chamber and cooling
chamber. |
| 9 |
1 |
Fatty Acid condenser complete with Fatty acid Sprayers
and Demister. |
| |
|
Fatty acid Receiver Tank to receive all distilled Fatty
Acids |
| 10 |
1 |
Pump with motor for re-circulation of Fatty acids |
| 11 |
1 |
Heat Exchanger to cool the Fatty acids by hot water |
| 12 |
1 |
Vacuum system comprising of Steam ejectors and Barometric
condensers to reach absolute pressure of 2 –5 mm Hg. |
| 13 |
1 |
Plate Heat Exchanger for cooling the final oil by water |
| 14 |
1 |
Holding tank in Stainless Steel Fabrication to receive
Deodorized oil from process and to transfer of oil to
Storage tanks. |
| 15 |
1 |
Set of Flow-meters, temperature indicators and pressure
gauges for Oil, water and chemical lines |
| 16 |
1 |
Set of CS and SS pipelines, valves and fittings |
| 17 |
1 |
Self supporting structure for the above |
| 18 |
1 |
Insulation with aluminum cladding on vessels and pipes
as per our design. |
ANNEXURE B
LIST OF UTILITY ITEMS
| Item |
Qty |
Description |
| 1 |
1 |
Pump with motor to supply Crude oil to Charging tanks. |
| 2 |
2 |
Crude Oil Charging Tanks in Carbon steel fabrication
with Heating coils and stirrers |
| 3 |
1 |
Atmospheric type Induced draft Cooling Tower for cooling
of condenser water from Vacuum system. |
| 4 |
1 |
Pump & motor for transfer Water from plant to Cooling
tower |
| 5 |
1 |
Pump & motor for transfer Water from Cooling tower to
plant |
| 6 |
1 |
Atmospheric type Induced draft Cooling Tower for cooling
of process cooling water. |
| 7 |
1 |
Pump & motor for transfer Water from plant to Cooling
tower |
| 8 |
1 |
Pump & motor for transfer Water from Cooling tower to
plant |
| 9 |
1 |
Steam Boiler suitable for Oil firing to supply steam
at 200 psig. Complete with Feed water pumps, control panel.
(Gas fired boiler is at extra price) |
| 10 |
|
Steam reducing stations for steam to be reduced to 50
psig |
| 11 |
1 |
Water softening plant for water requirement in Boiler
and in Cooling towers |
| 12 |
1 |
Thermal Fluid Heating system complete with Balancing
Oil tank, oil pump, controls and pipelines from the Heater
unit to Heat exchanger and back Alternately Electric Heating
system can be provided.. |
| 13 |
1 |
Air Compressor with motor and compressed air tank for
supply of air at 120 Psig for operation of instruments
and other process requirements. |
| 14 |
1 |
System for RO water or distilled water for de-gumming |
Top
| Back
|
