Ferric Alum

Product Specifications:
Alumina Al2O3 (BIS:299-1980) 15-16%
Insoluble Matter % by mass Max. 0.5%
Soluble Iron Compounds (as Fe) % by mass Max 0.7%
Water Soluble Aluminum Compounds (as Al2O3) % by mass Min.
15%
Basicity (as Al2O3) % by mass Max. 0.5%
Acidity (H2SO4) % by mass Max. 0.5%
Lead by mass Max. 40 ppm
Arsenic (as As2O3) by mass Max. 8 ppm

PROCESS DESCRIPTION

The Alum Plant consists of three sections:

1. Grinding Section
2. Digestion and Settling Section
3. Evaporation and Solidification Section

Dry Rock Bauxite lumps are crushed in a Jaw Crusher and subsequently fed to a closed circuit grinding mill in which it is further reduced in size. The ground bauxite is fed at a regulated rate to digester containing sulphuric acid and water. The Al2O3 in bauxite reacts with Sulphuric Acid to form Aluminium Sulphate. The reacted mass is then led to a series of settlers in which the unreacted particles settle down. The liquor containing Aluminium Sulphate is evaporated in steam heated evaporators where the liquor is concentrated to final product containing 16-17% Al2O3. The product is cooled in moulds

LIST OF EQUIPMENT

1.

Belt Conveyors

2. Bucket Elevators
3. Screw Conveyors
4. Jaw Crusher
5. Grinding Mill
6. Weighing Machines
7. Storage Tanks
8. Digestor
9. Settlers
10. Evaporators
11. Moulds
12. Pumps
13. Electricals
14. Instruments
15. Piping, Fittings. Valves etc.
16. Structures

Areas of Application

  • Water purification and Sewage treatment
  • Paper Industry
  • Oil refineries and oil drillings
  • Textiles
  • Leather, tanning of skins/hides.

Production Capacity : 25 TPD

Inputs   Per ton of Product
a) Raw Material Bauxite
H2SO4(98.5%)

0.36 ton
0.5 ton
b) Utilities Power
Water
Steam

25 KWH
2.5 KL
1.5 ton
c) Required Area 5,000 m2  


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